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R120.00 6watt LED lights : DIY


wazi

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So I needed some strong lights for the MRS and I.  At over R700ea it was not an option to buy two sets.  So I went about making my own set for about R120ea.

 

I will be posting a "set by step" as I have time just in case anyone wants to make their own.

 

All electronics were purchased from http://www.rabtron.co.za and I highly recommend them for their helpfulness and quick service.  If I had any "electronic" questions they were happy to answer.

 

Here's the parts list:

6 x  3W High Power Led - White - 160~180lM

R114.02

 

4 x  B165L Push Button Latching Round Red

R31.46

 

3 x 

 

High Power LED Lens 45 deg

R34.20 1 x  Heat Shrink Tubing 12MM BLACK - Per Metre

R12.00

 

1 x  Heat Shrink Tubing 3.5mm RED - Per Metre

R5.00

 

1 x  Heat Shrink Tubing 3.5mm BLUE - Per Metre

R5.00

 

2 x  B163B Mini Push Button N/C Black

R11.99

 

1 x  Heat Shrink Tubing 1MM BLACK - Per Metre

R3.00

 

1 x  Heat Shrink Tubing 10MM BLACK - Per Metre

R10.00

 

1 x  Heat Shrink Tubing 1.5MM BLACK - Per Metre

R3.50

 

3 x  Battery Clip For 9V PP3 Battery

R8.58

 

2 x  Battery Holder 4xAA Long

R15.73

 

3 x  High Power LED Lens 25 deg

R34.20

 

6 x  3.9 OHM 5.0W 5% W/W

R19.84

 

BUILD PART1 (click to follow)

 

     

You'll notice I bought extra LEDs and extra resistors just in case :)

The heat shrink tubing is just a nice to have and not expensive.

 

Here's the finished results:

 

theMK1

lightmk1.jpg

 

theMK2

lightmk2.jpg

 

 

Stay tuned for the "step by step" build which I should be up here by the end of the week :holding thumbs:

BUILD PART1 (click to continue)

Edited by wazi
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No batteries listed in your parts. Using normal AA cells? How many in what configuration?

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Good luck with build. Out of interest why no constant current driver for the LEDs?

l

 

Would it not be Constant Voltage instead of Constant Current...?

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MadBradd:

 

Cause I'd either need one for each LED or a powerful one to drive them both. Would've added R400 to the build budget and I wanted to keep costs down.

Edited by wazi
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No batteries listed in your parts. Using normal AA cells? How many in what configuration?

good question as there was a Lot of decision making involved in choosing power. Will give more detail later but basically I have a lot of rechargeable AA batteries so I'm using them in a 6v configuration. Using the "Battery Holder 4xAA Long" to package them.

Edited by wazi
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Thanks Wazi for you're time to put it down on paper for us, keep us posted and I would like to see how strong the beam is at night time.

 

Yes "the nerd" we need more threads like this!!

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Awesome!
Post some pics at night showing how they illuminate - like the Extreme Lights ones.

I love the home hacks  :clap:

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Thanks Wazi for you're time to put it down on paper for us, keep us posted and I would like to see how strong the beam is at night time.

 

Yes "the nerd" we need more threads like this!!

 

 

Awesome!

Post some pics at night showing how they illuminate - like the Extreme Lights ones.

I love the home hacks  :clap:

 

Thanks...

The beam itself is decent.  Will get some pics compared to an off the shelf model.

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i just want something like this for helmet... I dont like these big ones for my helmet

 

If the beam shot is good, I'd like to do this for the helmet too.

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