Bizarre Complexity Last week we had the displeasure of having to replace a faulty hub on a new DT Swiss Tricon wheel. I am not a fan of DT Swiss and this design confirms to me that the company suffers from mad cow disease. Have a look a this hub and ponder its construction for a minute. It is a lefty hub but that has no bearing on the argument. It is constructer from three primary components, two flanges and one hub body. All three are milled from solid billet. The flanges are pinned via five grub screws onto the hub body and then bonded with epoxy. Each flange has 20 threaded holes. Five for the retaining pins and 15 for threaded spoke inserts. It is a 30 spoke wheel. Each spoke is threaded – Easton style – at both ends and inserts into the rim via an elaborate device that I’ll discuss separately later on, since it requires some mention of its own. What’s the problem, you may ask? Bizarre complexity. Firstly, the hub should have been forged (even machined if you really want to save money) from one piece of aluminium. This would have resulted in a strong flange that doesn’t require pins and glue. As it is, we had to replace this hub because the glue didn’t work and now there’s lash in the hub when you apply the brake. Secondly, the threaded spoke inserts are bizarre. DT could have drilled and threaded the hub flange like Easton does, and screwed the spokes directly into the flange. Instead, they created a complex insert that threads into the flange and the spoke threads into that. The required tool is a special female Torx driver with very, very little bite area. The inserts are anodised aluminium. It is a stupid design that was clearly done for marketing differentiation. It adds huge cost to the hub and zero benefits – zero. It looks over-engineered and contrived and reminds me of mag wheels on fast City Golfs with hundreds of hex screws turned in all over the place just for show. It is a pain to keep clean. It requires non-standard bladed spokes like those found on a time-trial bike. Speaking of the spokes – how stupid is it to paint spokes white on a mountainbike? The slightest chip shows up quickly and it does chip. Working on the spoke guarantees chipped paint. DT has surpassed itself in setting the standard for stupid, rubbish products once again. You woyuld have thought that their carbon suspension forks and rubbish 340-series hubs are as low as you can go, but no. Pardon the alliteration